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Merlin Lombard, Cotec Waxed D30 Armoured Motorcycle Trousers, Black
Regular price £299.99 Save £-299.99The Lombard trousers are Merlin’s journey-ready on the road trouser that utilises Halley Stevensons 8oz Cotec technical wax cotton.
Halley Stevenson has been operational with waxed cotton for more than 150 years and still operates from their Dundee factory in the UK. The compactly woven Cotec material of the Lombard is tough and long-lasting while still easy to retain, which makes it faultless for motorcycle tours.
The Lombard is an up-to-date motorcycle apparel fully armed with the latest D3O Ghost knee and hip armour.
Available in Black - Sizes small to 4 extra Large
- Reissa Active waterproof membrane
- Outlast climate control lining
- Halley Stevensons 8oz Cotec fabric
- Breathable mesh lining
- 2 top pockets
- Right thigh pocket
- Slim fit, recommended to go a size up for a more relaxed look
- Long length YKK zipper to accustom for riding boots
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets








Merlin Madison Kevlar Riding Shirt, Blue/Cream
Regular price £159.99 Save £-159.99Women's motorcycle riding shirts have been sadly lacking in availability and choice. Until now. Merlin Bike Gear have taken their highly successful Merlin Axe riding shirt and tailored it for the lady biker. Keeping with the rocky mountain look the Merlin Madison also has great abrasion and impact resistance in the form of a Kevlar® lining and CE compliance armour. The shirt is kept in place with a shirt to jeans connector zip and hoop. And when you're out on the motorcycle on a really hot day, there's a couple of ventilation zippers.
Available red/black chequer, grey/black chequer and blue/cream chequer. Sizes small - 4 extra large.
- Premium weight cotton flannel
- 100% DuPont™ Kevlar® fibre twill lining
- Fixed mesh lining for improved breathability
- YKK zippers used throughout
- CE certified pre-fitted (CE compliance to EN1621) shoulder and elbow armour
- Pocket for back protector
- Two chest pockets with snap closure
- Two side entry pockets
- Internal storage pockets
- Sculpted hem for better coverage whilst riding
- Snap stud cuff closure
- YKK centre zipper with snap stud fastening
- Subtle Merlin branding
- Ventilation zippers to chest
- Jacket to jean connecting zipper and euro hoop
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets








Merlin Madison, Kevlar Riding Shirt, Red/Black
Regular price £159.99 Save £-159.99Women's motorcycle riding shirts have been sadly lacking in availability and choice. Until now. Merlin Bike Gear have taken their highly successful Merlin Axe riding shirt and tailored it for the lady biker. Keeping with the rocky mountain look the Merlin Madison also has great abrasion and impact resistance in the form of a Kevlar® lining and CE compliance armour. The shirt is kept in place with a shirt to jeans connector zip and hoop. And when you're out on the motorcycle on a really hot day, there's a couple of ventilation zippers.
Available red/black chequer, grey/black chequer and blue/cream chequer. Sizes small - 4 extra large.
- Premium weight cotton flannel
- 100% DuPont™ Kevlar® fibre twill lining
- Fixed mesh lining for improved breathability
- YKK zippers used throughout
- CE certified pre-fitted (CE compliance to EN1621) shoulder and elbow armour
- Pocket for back protector
- Two chest pockets with snap closure
- Two side entry pockets
- Internal storage pockets
- Sculpted hem for better coverage whilst riding
- Snap stud cuff closure
- YKK centre zipper with snap stud fastening
- Subtle Merlin branding
- Ventilation zippers to chest
- Jacket to jean connecting zipper and euro hoop
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets




Merlin Mahala Explorer Cordura Waterproofed, D30 Armoured Motorcycle Gloves, Black
Regular price £89.99 Sale price £79.99 Save £10.00Available in black, sand & olive. Sizes small - 3 extra large.
Perfectly pairing with any of the Mahala jackets, the WP Explorer glove features a Cordura® and leather mixed construction with water-repellent treatment. Backed by a Sympatex® waterproof membrane, abrasion-resistant SuperFabric® reinforcements and D3O® knuckle armour, the Mahala glove is packed with features ready to make your next adventure a breeze.
Product specification
- Exclusive Cordura cotton outer with DWR water repellent treatment and leather upper
- Sympatex® waterproof and breathable membrane
- SuperFabric® reinforcement panels
- 75g thermal wadding
- Polyester lining for easy fit and moisture control
- D30® knuckle protection
- Superfabric reinforced impact areas
- 3mm impact foam
- CE EN13594 KP Level 1
- Digital touch tip on both index finger and thumb tip
- Accordion active stretch panels
- Single cuff/wrist restraint system
- Visor wiper on both hands
- Digital grip fabric overlay to palms
- External finger palm seams for improved comfort
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets




Merlin Mahala Explorer Cordura Waterproofed, D30 Armoured Motorcycle Gloves, Olive
Regular price £89.99 Sale price £79.99 Save £10.00Available in black, sand & olive. Sizes small - 3 extra large.
Perfectly pairing with any of the Mahala jackets, the WP Explorer glove features a Cordura® and leather mixed construction with water-repellent treatment. Backed by a Sympatex® waterproof membrane, abrasion-resistant SuperFabric® reinforcements and D3O® knuckle armour, the Mahala glove is packed with features ready to make your next adventure a breeze.
Product specification
- Exclusive Cordura cotton outer with DWR water repellent treatment and leather upper
- Sympatex® waterproof and breathable membrane
- SuperFabric® reinforcement panels
- 75g thermal wadding
- Polyester lining for easy fit and moisture control
- D30® knuckle protection
- Superfabric reinforced impact areas
- 3mm impact foam
- CE EN13594 KP Level 1
- Digital touch tip on both index finger and thumb tip
- Accordion active stretch panels
- Single cuff/wrist restraint system
- Visor wiper on both hands
- Digital grip fabric overlay to palms
- External finger palm seams for improved comfort
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets




Merlin Mahala Explorer Cordura Waterproofed, D30 Armoured Motorcycle Gloves, Sand
Regular price £89.99 Sale price £79.99 Save £10.00Available in black, sand & olive. Sizes small - 3 extra large.
Perfectly pairing with any of the Mahala jackets, the WP Explorer glove features a Cordura® and leather mixed construction with water-repellent treatment. Backed by a Sympatex® waterproof membrane, abrasion-resistant SuperFabric® reinforcements and D3O® knuckle armour, the Mahala glove is packed with features ready to make your next adventure a breeze.
Product specification
- Exclusive Cordura cotton outer with DWR water repellent treatment and leather upper
- Sympatex® waterproof and breathable membrane
- SuperFabric® reinforcement panels
- 75g thermal wadding
- Polyester lining for easy fit and moisture control
- D30® knuckle protection
- Superfabric reinforced impact areas
- 3mm impact foam
- CE EN13594 KP Level 1
- Digital touch tip on both index finger and thumb tip
- Accordion active stretch panels
- Single cuff/wrist restraint system
- Visor wiper on both hands
- Digital grip fabric overlay to palms
- External finger palm seams for improved comfort
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets




Merlin Mahala Explorer Cordura Waterproofed, D30 Armoured Motorcycle Jacket, Black/Sand
Regular price £379.99 Sale price £339.99 Save £40.00Availabe in black/sand or black/olive, sizes small - 3 extra large.
With versatility and rider comfort at its core, Mahala ensures you can head on or off the beaten track no matter what the weather throws at you. Constructed from abrasion-resistant Cordura®, it has received a DWR treatment to ensure water repellency. Mahala is backed by a Reissa® Active waterproof drop membrane and 125g thermal liner, which can be removed if the temperature rises. A Cordura® neck scarf keeps drafts from entering at the top, but this can be detached if necessary. A seven-piece D3O® armour set is fitted to the shoulders, elbows, back and chest as standard. Three pockets on the front combine with internal storage to offer plenty of space to carry smaller items, while the two bottom pockets act as hand warmers with magnetic button closures.
Product specification
- Cordura® cotton outer with DWR water repellent treatment
- Removable Cordura® neck scarf
- Reissa® waterproof and breathable drop membrane
- Removable 125g thermal full body liner
- High quality zippers used throughout
- Merlin-branded snap studs
- Bicep, waist and hem adjustment points
- Ventilation points to front and back
- Jacket-to-jean connecting zipper (short and long options)
- Sculpted front hem
- Zipped hem opening
- Utility strap on chest
- Three front patch pockets
- Internal storage pockets
- D3O® LP1 shoulder and elbow protectors pre-fitted
- D3O® Viper Stealth back protector pre-fitted
- D3O® chest protectors pre-fitted
- CE EN17092 AA
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets




Merlin Mahala Explorer Cordura Waterproofed, D30 Armoured Motorcycle Trousers, Black
Regular price £279.99 Sale price £249.99 Save £30.00Available in black & black/sand, sizes small - 3 extra large, short, regular & long.
Designed to perfectly partner with the Mahala jacket to create a versatile suit, the matching trousers are made from abrasion-resistant Cordura®and receive the same DWR water-repellent treatment. Protection in the Mahala jeans is bolstered by Level 1 CE-approved D3O® armour to the hips and knees. Ventilation zips on the thighs allow for cool airflow, while an included Reissa® waterproof membrane and 125g thermal liner can be attached inside for riding in cooler climates. The Mahala trousers are available in the same explorer colours as the jacket, with the addition of black. As with all Merlin trousers, these can be attached to any Merlin jacket.
Product specification
- Cordura® cotton outer with DWR water repellent treatment
- Leather inner calf panels
- Reissa® waterproof membrane
- Removable 125g thermal liner (including ankle gaiter)
- High quality zippers used throughout
- Top thigh pocket
- D3O® LP1 knee protectors pre-fitted
- D3O® LP1 hip protectors pre-fitted
- CE EN17092 AA
- Merlin-branded snap studs
- Calf and ankle adjustment points
- Jacket-to-jean connecting zipper (short and long options)
- Grip panels to seat area
- Accordion stretch above the knees
- Ventilation to thighs
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets




Merlin Mahala Explorer Cordura Waterproofed, D30 Armoured Motorcycle Trousers, Black/Sand
Regular price £279.99 Sale price £249.99 Save £30.00Available in black & black/sand, sizes small - 3 extra large, short, regular & long.
Designed to perfectly partner with the Mahala jacket to create a versatile suit, the matching trousers are made from abrasion-resistant Cordura®and receive the same DWR water-repellent treatment. Protection in the Mahala jeans is bolstered by Level 1 CE-approved D3O® armour to the hips and knees. Ventilation zips on the thighs allow for cool airflow, while an included Reissa® waterproof membrane and 125g thermal liner can be attached inside for riding in cooler climates. The Mahala trousers are available in the same explorer colours as the jacket, with the addition of black. As with all Merlin trousers, these can be attached to any Merlin jacket.
Product specification
- Cordura® cotton outer with DWR water repellent treatment
- Leather inner calf panels
- Reissa® waterproof membrane
- Removable 125g thermal liner (including ankle gaiter)
- High quality zippers used throughout
- Top thigh pocket
- D3O® LP1 knee protectors pre-fitted
- D3O® LP1 hip protectors pre-fitted
- CE EN17092 AA
- Merlin-branded snap studs
- Calf and ankle adjustment points
- Jacket-to-jean connecting zipper (short and long options)
- Grip panels to seat area
- Accordion stretch above the knees
- Ventilation to thighs
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets




Merlin Mahala Raid D30 Armoured Gloves, Black
Regular price £79.99 Sale price £69.99 Save £10.00Available in black, olive or sand, sizes small- 3 extra large.
Combining an abrasion-resistant Cordura® outer with a hardwearing kangaroo leather palm, the Mahala Raid glove is durable, lightweight and highly protective. D3O® armour adorns the knuckles. Punched leather on the palms further aids breathability on warmer rides, while the mid-length cuff easily slots under the Mahala jacket range.
Product specification
- Exclusive Cordura cotton outer with DWR water repellent treatment
- Kangaroo leather palm for a lighter and stronger glove
- Superfabric reinforcement panels
- Polyester lining for easy fit and moisture control
- D3O® knuckle protection
- Superfabric® reinforced impact areas
- CE EN13594 KP Level 1
- Digital touch tip on both index finger and thumb tip
- Punched leather for improved breathability
- Accordion Active Stretch Panels
- Mid length cuff with a single cuff/wrist restraint system
- Digital grip fabric overlay to palms
- External finger palm seams for improved comfort
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets




Merlin Mahala Raid D30 Armoured Gloves, Olive
Regular price £79.99 Sale price £69.99 Save £10.00Available in black, olive or sand, sizes small- 3 extra large.
Combining an abrasion-resistant Cordura® outer with a hardwearing kangaroo leather palm, the Mahala Raid glove is durable, lightweight and highly protective. D3O® armour adorns the knuckles. Punched leather on the palms further aids breathability on warmer rides, while the mid-length cuff easily slots under the Mahala jacket range.
Product specification
- Exclusive Cordura cotton outer with DWR water repellent treatment
- Kangaroo leather palm for a lighter and stronger glove
- Superfabric reinforcement panels
- Polyester lining for easy fit and moisture control
- D3O® knuckle protection
- Superfabric® reinforced impact areas
- CE EN13594 KP Level 1
- Digital touch tip on both index finger and thumb tip
- Punched leather for improved breathability
- Accordion Active Stretch Panels
- Mid length cuff with a single cuff/wrist restraint system
- Digital grip fabric overlay to palms
- External finger palm seams for improved comfort
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets
Merlin Mahala Raid D30 Armoured Gloves, Sand
Regular price £79.99 Sale price £69.99 Save £10.00Available in black, olive or sand, sizes small- 3 extra large.
Combining an abrasion-resistant Cordura® outer with a hardwearing kangaroo leather palm, the Mahala Raid glove is durable, lightweight and highly protective. D3O® armour adorns the knuckles. Punched leather on the palms further aids breathability on warmer rides, while the mid-length cuff easily slots under the Mahala jacket range.
Product specification
- Exclusive Cordura cotton outer with DWR water repellent treatment
- Kangaroo leather palm for a lighter and stronger glove
- Superfabric reinforcement panels
- Polyester lining for easy fit and moisture control
- D3O® knuckle protection
- Superfabric® reinforced impact areas
- CE EN13594 KP Level 1
- Digital touch tip on both index finger and thumb tip
- Punched leather for improved breathability
- Accordion Active Stretch Panels
- Mid length cuff with a single cuff/wrist restraint system
- Digital grip fabric overlay to palms
- External finger palm seams for improved comfort
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets




Merlin Mahala Raid D3O Armoured Motorcycle Jacket, Olive
Regular price £299.99 Sale price £269.99 Save £30.00Available in sand, olive or black, sizes small to 3 extra large.
Completing the Mahala line-up, the Raid provides stacks of cool airflow for riders looking to explore hotter climates. The large mesh panels drag in cool air to keep it circulating around the body, while the abrasion-resistant Cordura® water-repellent outer combined with five-piece D3O® armour offers confidence in protection. Inside, a fixed mesh lining helps to wick away moisture leaving the rider cool, dry and comfortable.
Product specification
- Exclusive Cordura cotton outer
- Fixed, highly breathable and moisture wicking mesh lining
- High quality YKK® zippers used throughout
- D3O® LP1 shoulder and elbow protectors pre-fitted
- D3O® Viper Stealth back protector pre-fitted
- D3O® chest protector pockets
- CE EN17092 Level ‘A’
- Two large front cargo waterproof pockets
- One large rear cargo pocket
- Internal storage pockets
- Merlin branded snap studs
- Bicep, forearm, cuff, waist and hem adjustment points
- Large mesh panels for improved breathability
- Jacket-To-Jean connecting zipper (short and Long options)
- Sculpted front hem
- Zipped hem opening
- Euro hMensoop connecting strap
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets




Merlin Mahala Raid D3O Armoured Motorcycle Trousers, Black
Regular price £249.99 Sale price £229.99 Save £20.00Availabe in Olive, Sand or Black. Sizes small - 4 extra large, length short or regular.
Pair the Mahala Raid Mesh trousers with the matching jacket for a comfortable, warm-weather compatible riding set. Mesh panelling to the thighs drag in cool air, while D3O® protectors to the hips and knees offer protection where it’s needed most. Finished off with subtle Merlin-branded snap studs and high-quality YKK® zippers throughout.
Product specification
- Exclusive Cordura cotton outer with DWR water repellent treatment
- Fixed, highly breathable and moisture wicking mesh lining
- High quality YKK® zippers used throughout
- D3O® LP1 knee protectors pre-fitted
- D3O® LP1 hip protectors pre-fitted
- CE EN17092 Level ‘A’
- Top thigh pocket
- Merlin branded snap studs with hook fastening waist
- Calf and ankle adjustment points with adventure boot expansion point
- Jacket-to-jean connecting zipper (short and long options)
- Grip panels to seat
- Accordion stretch above the knees
- Large mesh panels to thighs
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets




Merlin Mahala Raid D3O Armoured Motorcycle Trousers, Olive
Regular price £249.99 Sale price £229.99 Save £20.00Availabe in Olive, Sand or Black. Sizes small - 4 extra large, length short or regular.
Pair the Mahala Raid Mesh trousers with the matching jacket for a comfortable, warm-weather compatible riding set. Mesh panelling to the thighs drag in cool air, while D3O® protectors to the hips and knees offer protection where it’s needed most. Finished off with subtle Merlin-branded snap studs and high-quality YKK® zippers throughout.
Product specification
- Exclusive Cordura cotton outer with DWR water repellent treatment
- Fixed, highly breathable and moisture wicking mesh lining
- High quality YKK® zippers used throughout
- D3O® LP1 knee protectors pre-fitted
- D3O® LP1 hip protectors pre-fitted
- CE EN17092 Level ‘A’
- Top thigh pocket
- Merlin branded snap studs with hook fastening waist
- Calf and ankle adjustment points with adventure boot expansion point
- Jacket-to-jean connecting zipper (short and long options)
- Grip panels to seat
- Accordion stretch above the knees
- Large mesh panels to thighs
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets








Merlin Mia Leather Armoured Motorcycle Jacket, Black
Regular price £349.99 Save £-349.99Melin Bike Gear never cease to improve upon or refine their motorcycle wear, and that's a tall order when every bike jacket, motorcyclists trousers and riding gloves are already in the superior bracket of rider wear. Nor do Merlin Bike Gear discriminate offering biker gear for men and women riders of retro, classic, urban and adventure motorcycles.
If it's a classic, sleek cut leather motorcycle jacket, tailored to the female form then here's the Merlin Mia. Combining thick but soft leather with high tech flexible armour, the Mia is comfortable, classically lined and protective. Traditional looks underpinned with D3O®CE rated re-inforcement. Wear the Mia on the motorcycle or in the pub or (if it's a soft drink) in both.
Available in black or brown, sizes 8-18- 1.2-1.3mm naked cowhide leather with a soft leather finish
- Marton Mills® Scottish tartan panel details
- Fixed mesh lining to aid breathability
- Detachable thermal lining vest
- YKK® zippers used throughout
- D30® LP1 shoulder and elbow protectors pre-fitted (CE compliance to EN1621)
- Pocket for back protector (D30 viper stealth bought separately)
- Two lower side entry zipped pockets plus chest vent/pockets
- Internal storage pockets
- Nelson zipped pocket behind central zipper
- Leather trim to collar
- Cross quilted shoulders, hem and forearm panels
- Zip with snap stud cuff closure
- Front and rear ventilation points for improved airflow and cooling
- Jacket to jean connecting zipper plus hoop connector
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets






Merlin Miller Heat Resistant Armoured Leather Jacket, Black
Regular price £399.99 Save £-399.99The Merlin Miller TFL Heat-Resistant Leather Motorcycle Jacket is the newest addition to the Merlin line.
Unlike the other Merlin jackets, this leather has received a heat resistant treatment. Making the Miller jacket a more modern take on retro motorcycle clothing.
The TFL treatment reflects 70% of UV rays when compared to traditional dark leather at 8%, meaning summer rides will be that extra bit more comfortable.
The cowhide leather remains smooth and flexible too, which means that you do not have to break the jacket in; straight off the hanger, this garment is ready to wear.
Available in sizes 38-50 while stocks last and colours black and brown
Key Features / Points:
- Soft and malleable Cowhide Leather
- Mesh Lining
- D3O Elbow and Shoulder Protectors
- Removable Thermal Lining
- YKK Zippers
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets






Merlin Miller Heat Resistant Armoured Leather Jacket, Brown
Regular price £399.99 Save £-399.99The Merlin Miller TFL Heat-Resistant Leather Motorcycle Jacket is the newest addition to the Merlin line.
Unlike the other Merlin jackets, this leather has received a heat resistant treatment. Making the Miller jacket a more modern take on retro motorcycle clothing.
The TFL treatment reflects 70% of UV rays when compared to traditional dark leather at 8%, meaning summer rides will be that extra bit more comfortable.
The cowhide leather remains smooth and flexible too, which means that you do not have to break the jacket in; straight off the hanger, this garment is ready to wear.
Available is sizes 38-50 while stocks last, and in colours brown or black
Key Features / Points:
- Soft and malleable Cowhide Leather
- Mesh Lining
- D3O Elbow and Shoulder Protectors
- Removable Thermal Lining
- YKK Zippers
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets




Merlin Minworth Heated Leather Armoured Riding Gloves, Brown
Regular price £229.99 Save £-229.99Minworth is an electronically heated heritage-inspired glove combining the best of retro styling with the most modern of technology. The heating elements are battery powered and run throughout the fingers and back of the hand. With three temperature settings, your hands remain toasty on the coldest of rides. When it comes to recharging the batteries we’ve specified a USB charger, giving a greater range of versatility to charging on tour or at home.
Avaliable in Black and Brown. Sizes: Small - 3 Extra Large.
- Cowhide leather with a heritage style
- D3O® knuckle protection
- Hipora waterproof and breathable membrane
- Cuff on/off controller with three temperature LED indicators
- Thinsulate C 200g to the back of hand, 100g on the palm
- Discreet battery storage internally on the cuff
- Two 2200mah rechargeable batteries included (four hours normal mid-level usage)
- Dual USB charger) included
- Touchscreen compatible finger and thumb tip
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets




Merlin Minworth Heated Leather Armoured Riding Gloves, Dark Brown
Regular price £229.99 Save £-229.99Minworth is an electronically heated heritage-inspired glove combining the best of retro styling with the most modern of technology. The heating elements are battery powered and run throughout the fingers and back of the hand. With three temperature settings, your hands remain toasty on the coldest of rides. When it comes to recharging the batteries we’ve specified a USB charger, giving a greater range of versatility to charging on tour or at home.
Avaliable in Black and Brown. Sizes: Small - 3 Extra Large.
- Cowhide leather with a heritage style
- D3O® knuckle protection
- Hipora waterproof and breathable membrane
- Cuff on/off controller with three temperature LED indicators
- Thinsulate C 200g to the back of hand, 100g on the palm
- Discreet battery storage internally on the cuff
- Two 2200mah rechargeable batteries included (four hours normal mid-level usage)
- Dual USB charger) included
- Touchscreen compatible finger and thumb tip
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets




Merlin Monty Explorer Waxed D30 Armoured Motorcycle Jacket, Black
Regular price £429.99 Save £-429.99Leading the all-new Explorer range, Monty is feature-packed and built to tackle any terrain. Its leading point: A seven-piece D3O® armour set to include elbow, shoulder, back and chest. The 12oz Halley Stevensons® waxed cotton outer is backed up by a removable Reissa® Active waterproof membrane, which is attached to a 125g thermal liner, making Monty an elite option for taking the road less travelled in any weather condition. Coming in two traditional explorer colours – black or olive – Monty is completed in the finer details: leather trim lines the top of each pocket while a magnetic fastening stops the collar flapping around when it’s pinned back.
Available in Black or Olive Brown and sizes small to 3 extra large.
Material
- Halley Stevensons®8oz Cotec fabric
- Reissa® Active waterproof/breathable membrane
- Marton Mills® Scottish tartan panels
- Removable Outlast® climate control lining
- Fixed cotton lining
Protection
- 7 Piece D3O® L1 armour set included
- Shoulders, elbows, back, and chest
- CE Level A approved
Pockets
- Two front lower patch pockets
- Internal storage pockets
- Two chest pockets
Features
- Euro hoop jacket-to-jean connector strap
- Merlin-branded snap studs
- Forearm, bicep, hem and waist adjustment tabs
- Large rear storage pocket
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets








Merlin Myrton Combat Style G24 Leather Waterproof Motorcycle Boots, Black
Regular price £189.99 Save £-189.99The Merlin G24 Myrton motorcycle boot has got all it needs to be called military / combat style motorcycle boot. Built from 4mm thick premium cowhide, tough as the beast it came from and held together by strong double stitching. Beneath the leather is a reinforced footplate, heel and toe cups and enhanced with D3O ankle armour. The Myrton is a high fit boot giving an equally high sense of protection against the threats to all motorcycle and scooter riders.
The bonus feature is the lace / zip combination. The boot laces all the way to the top in true military fashion and giving the perfect adjustable fit but the boot can be put on and taken off by using the full length side zip.
The Hipora triple membrane makes the Merlin Myrton boot fully waterproof yet breathable and the inner mesh lining keeps you cool and comfortable.- 4mm premium thickness cowhide leather upper
- Comfort mesh inner lining
- High density rubber sole
- Exclusive to Merlin- an Hipora triple liner system both waterproof and breathable
- D30 impact protectors pre-fitted (CE compliance to EN1621-1:2012)
- Reinforced footbed
- Reinforced heel and toe cups
- Inside YKK entry zipper with gusset with Velcro zip slider cover
- Lace fastening and adjustment
- Padded collar and tongue for added comfort
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets




Merlin Nomad Explorer Waxed Cotec D30 Armoured Motorcycle Jacket, Olive
Regular price £399.99 Save £-399.99Using Cotec, an exclusive-to-Merlin lightweight wax cotton produced in collaboration with Halley Stevensons® in its construction, Nomad offers a breathable yet durable touring option. A seven-piece D3O® armour set adorns the shoulders, elbows, back and chest, offering riders unrivalled levels of protection. Inside, a zip-out Reissa® waterproof membrane is attached to a toasty 125g thermal liner. Zipped vents on the chest can be opened and the weatherproofing removed for full, all-weather wearability. Available in two colours – black or olive – Nomad is completed with Merlin-branded snap studs and subtle Merlin branding to the left arm.
Available in Olive or Black in sizes Medium to 3 extra large
MATERIAL
- 8oz Cotec Halley Stevensons® and Merlin collab tech wax outer
- Removable 125g thermal liner with Reissa®Active waterproof membrane
PROTECTION
- Shoulders, elbows, back, and chest
- CE Level AA approved
- 7 Piece D3O® L1 armour set included
POCKETS
- Internal storage pockets
- Two top patch pockets
- Internal storage pockets
FEATURES
- Jacket-to-jean connecting zipper
- Merlin-branded snap studs
- Expanding shoulder panels to improve flexibility
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets






Merlin Odell Leather Air Jacket, Black
Regular price £279.99 Save £-279.99The Merlin Odell jacket has classic, ageless line suiting a variety of tastes. For instance: the Odell is built of the finest quality full grain cowhide. “Full grain” leather hasn’t been dyed to cover the natural flaws so the very best hides are set aside for this category. This top part of the skin is tightly crammed making it more resilient to abrasion. In combination with the Level 1 shoulder and elbow armour included, the Odell achieves a CE Level AA safety rating. This jacket is ideal for warmer days thanks to the mesh lining, perforated panelling across the chest and ventilation zips on the front and rear. Plus the additional benefit of a detachable thermal gilet, should you want to start your ride on those cooler mornings with the option of storing it away as the day gets warmer.
Available in black or brown and sizes 38-50.
- 1.2-1.3mm full grain cowhide leather outer
- Fixed mesh lining to aid breathability
- Detachable thermal lining vest with cross stitch
- YKK zippers used throughout
- SW Level 1 shoulder and elbow protectors pre-fitted (CE compliance to EN1621)
- Pocket for back protector insert (purchased separately)
- Two lower side entry zipped pockets
- Internal storage pockets
- Leather trim to collar
- Large punched leather panels through the arms, chest and sides for improved airflow
- Zip with snap stud cuff closure
- Quick grab leather zip tabs with antique rivet
- Jacket to jean connecting zipper plus hoop connector
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets








Merlin Perton Waxed Armoured Motorcycle Jacket, Black
Regular price £199.99 Save £-199.99The Merlin Peron 4 season waxed motorcycle jacket with CE level approved armour. This modern take on a traditional shorter length motorcycle trials jacket takes advantage of the latest technology and incorporates the all new Cotec and D3O materials. Cotec has been developed by Halley Stevensons® to deliver a lighter fabric with better breathability, easier maintenance and vastly superior abrasion resistance. Combined with a Reissa® waterproof and breathable membrane, Outlast® thermal layer and D3O armour, the Perton increases comfort and safety without any compromise in Merlin's signature traditional style.
Available in black or olive brown and sizes small to 3 extra large.
Material
- Halley Stevensons® 8oz Cotec fabric
- Reissa® Active waterproof/breathable membrane
- Marton Mills® Scottish tartan panels
- Removable Outlast® climate control lining
- Fixed cotton lining
Protection
- D30 shoulder and elbow protectors pre-fitted (CE compliance to EN1621-1:2012)
- Pocket for back protector (D30 bought separately)
Pockets
- Two chest pockets closed by flap and stud
- Two side pockets with zips
- Inside facing jet pocket
- Internal storage pockets
Features
- Ventilation to front and rear
- Diamond stitched overlay details
- Jacket to jean connecting zipper
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
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ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
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ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
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ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
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ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
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ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
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ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
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ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
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ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets