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age of glory
Regular price £30.00 Save £-30.00Available in black or white, sizes small - 3 extra large.
Everyone needs a versatile black or white tee in their wardrobe. Radford takes it back to basics, with subtle contrasting coloured Merlin branding to the chest, sleeve and hem.
Product specification
- 100% organic cotton jersey construction
- 180gsm weight with a carbonised super-soft touch handle
- Twin needle stitching to sleeve cuffs and hem
- Cotton herringbone neck tape
- Printed Merlin branding to chest and right sleeve
- Satin woven label with gold stitching to left-side hem
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets




Edale II, Waxed Armoured Motorcycle Jacket, Olive
Regular price £399.99 Save £-399.99
The second generation of our hugely popular Edale waxed cotton motorcycle jacket has arrived. With the greatest features of our first-generation technical waxed cotton this updated garment sees improvements fed back from years of consumers testing, from around the world. Constructed from 8oz Cotec, this Halley Stevensons®-Merlin collaboration fabric remains exclusive to Merlin and is half the weight but twice the strength of our traditional waxed cotton. Edale II makes use of Outlast® temperature regulating technology within the thermal liner, which can be zipped out if necessary and the garment has even better breathability with an up-spec Humax waterproof membrane. Other improvements include fit, closures, armour positioning, waterproof external pockets, trims and accessories, for an even more refined motorcycle garment.
Product Specification
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets

Merlin Aerolite D30 Enduro Gloves, Black
Regular price £69.99 Save £-69.99Merlin Aerolite D30 Enduro Gloves, Black
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets




Merlin Alexander Denim Single Layer D30 Armoured Jeans, Blue
Regular price £199.99 Save £-199.99The Alexander riding jeans serve on and off-bike styling, perfectly paired with any of our Leisure Moto or Heritage jackets. The single-layer denim outer has highly abrasion-resistant Cordura® weaved into its construction, achieving CE Level ‘AA’ in the process. D3O® Ghost knee and hip armour is fitted as standard, and can be adjusted to best suit the rider’s preferred fit.
Available in sizes 30 - 40
Product specification
- Innovative single layer Cordura® denim riding jean
- Merlin branded cotton armour pockets
- YKK® fly zipper
- D3O®’s ‘fit and forget’ Ghost knee and hip armour pre-fitted
- Adjustable knee armour positions
- CE EN17092 Level ‘AA’
- 5 pocket design
- Regular cut
- Reflective turn up in the ankle
- Euro hoop jacket to jean connection point
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets






Merlin Axe Armoured Kevlar Lined Riding Shirt, Black
Regular price £159.99 Save £-159.99Merlin Leisure Moto Collection
Designed to bring the best of protective motorcycle clothing together with the latest fashion trends, the Merlin Leisure Moto Collection offers a head-to-toe urban motorcycle clothing solution. Constructed using only the finest materials, such as Kevlar® and D3O® armour, Leisure Moto encompasses riding hoodies and shirts, denim motorcycle jeans and casual motorcycle boots. Featuring styles that look just as home off the bike as they do on, Leisure Moto helps the rider effortlessly transition between motorcycle and everyday situations.
Merlin Axe Riding Shirt
The Merlin Axe riding shirt has been designed to look at home anywhere and this new colour only makes it more versatile. The Blackout Axe has a completely black weave and black metal hardware. The premium cotton is built with a Kevlar® protective lining throughout (not just impact areas), as well as Level 1 Armanox CE-approved armour to the shoulders and elbows with provision in the back for armour.
Dupont™ and Kevlar® are trademarks or registered trademark of affiliates of DuPont de Nemours, Inc. used under license by The Merlin Partnership Ltd.
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets






Merlin Axe Armoured Kevlar Lined Riding Shirt, Grey Chequer
Regular price £159.99 Save £-159.99The Merlin Axe armoured Kevlar lined motorcycle riding shirt delivers what Merlin does best: high quality, top performing and traditional, classic style at a realistic price. The appearance of a street style, lumberjack winter shirt hides an impressive list of technical materials. It is fully lined with genuine Dupont™ Kevlar®, throughout the shirt, not just in the obvious impact areas.. There's CE level 1 armour in the shoulders and elbows with a pocket for an optional back protector of your choice. Then, just to keep you comfortable and cool there's a mesh lining between you and the protective layers.
Available in red, grey, blue & khaki chequer and sizes small to 3 extra large.
- Casual fit protective shirt
- 100% Dupont™ Kevlar® protective lining throughout
- CE approved shoulder and elbow armour pre-fitted and removable
- Mesh lining for improved comfort and air circulation
- Pocket ready to take CE back armour
- YKK® centre zip
- Snap stud closure to centre flap, cuffs and chest pocket
- YKK® jacket to jean connecting zip
- Euro hoop jacket to jean connection
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets






Merlin Axe Armoured Kevlar Lined Riding Shirt, Red Chequer
Regular price £159.99 Save £-159.99The Merlin Axe armoured Kevlar lined motorcycle riding shirt delivers what Merlin does best: high quality, top performing and traditional, classic style at a realistic price. The appearance of a street style, lumberjack winter shirt hides an impressive list of technical materials. It is fully lined with genuine Dupont™ Kevlar®, throughout the shirt, not just in the obvious impact areas.. There's CE level 1 armour in the shoulders and elbows with a pocket for an optional back protector of your choice. Then, just to keep you comfortable and cool there's a mesh lining between you and the protective layers.
Available in red, grey, blue & khaki chequer and sizes small to 3 extra large.
- Casual fit protective shirt
- 100% Dupont™ Kevlar® protective lining throughout
- CE approved shoulder and elbow armour pre-fitted and removable
- Mesh lining for improved comfort and air circulation
- Pocket ready to take CE back armour
- YKK® centre zip
- Snap stud closure to centre flap, cuffs and chest pocket
- YKK® jacket to jean connecting zip
- Euro hoop jacket to jean connection
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets








Merlin Bandit Leather D30 Armoured Motorcycle Boots, Black
Regular price £199.99 Save £-199.99Bandit brings a style that’s growing in popularity to the Explorer collection, offering a utility style in a functional motorcycle boot. Their premium cowhide leather upper has subtle contrasting panels to set them apart, and they’re backed by the Merlin-exclusive Hipora® Triple Liner for superior waterproofing. D3O® impact protectors and a reinforced footbed provide enhanced protection, while a padded tongue and high grip sole offer the comfort and reassurance needed for longer rides.
Available in black or brown sizes 7-12.
Product specification
- 2.4mm premium cowhide leather upper with subtle contrast panels
- Comfort mesh inner lining
- High grip sole
- Padded tongue for added comfort
- Merlin-exclusive Hipora® Triple Liner system – both waterproof and breathable
- D3O® impact protectors
- Reinforced footbed
- Lace fastening and adjustment
- Antibacterial sole insert
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets










Merlin Barton II Waxed Armoured Motorcycle Jacket, Black
Regular price £329.99 Save £-329.99The Merlin Barton II waxed motorcycle jacket with CE level approved armour is a popular 4 season jacket. A modern take on a traditional shorter length motorcycle trials jacket it is tailored with Halley Stevensons® 12oz Silk waxed cotton and a Marton Mills® tartan liner. In addition the Barton benefits from the latest Reissa® waterproof and breathable membrane.
Available in olive or black, sizes small -3 extra large.
Protection
- D30 LP1 shoulder and elbow protectors pre-fitted (CE compliance to EN1621-1:2012)
- Pocket for back protector (D30 bought separately)
Pockets
- Chest pockets closed by flap and stud x2
- Side pockets with zips x2
- Jjet pocket – inside facing
- Storage pockets- internal
Features
- Removable thermal lining – 150g
- Front and rear ventilation
- Adjustable collar
- Connecting zipper – jacket to jean
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets






Merlin Barton II Waxed Armoured Motorcycle Jacket, Olive Brown
Regular price £329.99 Save £-329.99The Merlin Barton II waxed motorcycle jacket with CE level approved armour is a popular 4 season jacket. A modern take on a traditional shorter length motorcycle trials jacket it is tailored with Halley Stevensons® 12oz Silk waxed cotton and a Marton Mills® tartan liner. In addition the Barton benefits from the latest Reissa® waterproof and breathable membrane.
Available in olive or black, sizes small -3 extra large.
Protection
- D30 LP1 shoulder and elbow protectors pre-fitted (CE compliance to EN1621-1:2012)
- Pocket for back protector (D30 bought separately)
Pockets
- Chest pockets closed by flap and stud x2
- Side pockets with zips x2
- Jet pocket – inside facing
- Storage pockets- internal
Features
- Removable thermal lining – 150g
- Front and rear ventilation
- Adjustable collar
- Connecting zipper – jacket to jean
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets








Merlin Berea D30 Trail Glove, Black
Regular price £59.99 Save £-59.99Merlin Explorer Collection
The Merlin Explorer Collection has been designed to complement the rise in accessible, do-it-all motorcycles, alongside the growing number of riders pushing themselves, exploring and creating memories. Explorer offers rugged styling, durability and protection while incorporating the signature Merlin styling using only the best materials and components, such as high performance single-layer laminated styles, Halley Stevensons® ripstop fabrics, D3O® armour and Cordura®.
Merlin Berea D3O® Trail Gloves
Berea is a D3O protected trail glove from Merlin. Available in two colourways, black and grey, Berea also features stretch textile panels across the fingers, wrist and thumb for maximum flexibility needed for an adventure or trail ride. With leather wrapped over D3O’s impact protection sheet foam on the knuckles, there is excellent rider protection. Riders then benefit from the soft and supple textile palm which fits close to the skin as expected from a spring/summer style, without waterproofing.
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets






Merlin Berea D30 Trail Glove, Grey
Regular price £59.99 Save £-59.99Merlin Explorer Collection
The Merlin Explorer Collection has been designed to complement the rise in accessible, do-it-all motorcycles, alongside the growing number of riders pushing themselves, exploring and creating memories. Explorer offers rugged styling, durability and protection while incorporating the signature Merlin styling using only the best materials and components, such as high performance single-layer laminated styles, Halley Stevensons® ripstop fabrics, D3O® armour and Cordura®.
Merlin Berea D3O® Trail Gloves
Berea is a D3O protected trail glove from Merlin. Available in two colourways, black and grey, Berea also features stretch textile panels across the fingers, wrist and thumb for maximum flexibility needed for an adventure or trail ride. With leather wrapped over D3O’s impact protection sheet foam on the knuckles, there is excellent rider protection. Riders then benefit from the soft and supple textile palm which fits close to the skin as expected from a spring/summer style, without waterproofing.
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets




Merlin Brody Riding Chino Trouser, Black
Regular price £189.99 Save £-189.99Building on the success of the hugely popular Merlin Brody shirt, we introduce a chino which utilises the same lightweight, stretch fabric. This innovative 4 way active stretch cotton twill features Spandex®. As a result, this clean chino achieves CE EN17092 Level AA. To top it off, armour is provided by D3O, making use of their slimline fit and forget Ghost protectors for a discreet look when off the bike.
Product specification
- 4 Way Active Stretch Cotton Twill With Spandex
- DuPont Kevlar Interlining On Knee and Hip
- YKK Fly Zipper
- Adjustable D3O Ghost Level 1 Knee Armour
- D3O Ghost Level 1 Hip Armour
- Two Front Pockets
- Two Slit Rear Pockets
- Leather Belt Patch
- Belt Loops
- Merlin Branded Shank
- CE EN17092 Level AA
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets




Merlin Brody Riding Chino Trouser, Camel
Regular price £189.99 Save £-189.99Building on the success of the hugely popular Merlin Brody shirt, we introduce a chino which utilises the same lightweight, stretch fabric. This innovative 4 way active stretch cotton twill features Spandex®. As a result, this clean chino achieves CE EN17092 Level AA. To top it off, armour is provided by D3O, making use of their slimline fit and forget Ghost protectors for a discreet look when off the bike.
Product specification
- 4 Way Active Stretch Cotton Twill With Spandex
- DuPont Kevlar Interlining On Knee and Hip
- YKK Fly Zipper
- Adjustable D3O Ghost Level 1 Knee Armour
- D3O Ghost Level 1 Hip Armour
- Two Front Pockets
- Two Slit Rear Pockets
- Leather Belt Patch
- Belt Loops
- Merlin Branded Shank
- CE EN17092 Level AA
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets




Merlin Brody Riding Chino Trouser, Grey
Regular price £189.99 Save £-189.99Building on the success of the hugely popular Merlin Brody shirt, we introduce a chino which utilises the same lightweight, stretch fabric. This innovative 4 way active stretch cotton twill features Spandex®. As a result, this clean chino achieves CE EN17092 Level AA. To top it off, armour is provided by D3O, making use of their slimline fit and forget Ghost protectors for a discreet look when off the bike.
Product specification
- 4 Way Active Stretch Cotton Twill With Spandex
- DuPont Kevlar Interlining On Knee and Hip
- YKK Fly Zipper
- Adjustable D3O Ghost Level 1 Knee Armour
- D3O Ghost Level 1 Hip Armour
- Two Front Pockets
- Two Slit Rear Pockets
- Leather Belt Patch
- Belt Loops
- Merlin Branded Shank
- CE EN17092 Level AA
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets
Merlin Brody Riding Shirt, Brown
Regular price £229.99 Save £-229.99The Brody D3O® Utility Shirt allows you to ride in style without compromising on safety. Designed to look like a classic utility shirt, Brody is constructed using a single layer stretch cotton twill, achieving CE Level ‘AA’ overall, backed up by D3O®’s flexible Ghost armour pre-fitted to the shoulders and elbows. Brody is finished with durable YKK® zippers and Merlin-branded brass snap studs to complete the look.
Available in colours black, tan, green and brown, sizes small - 3 extra large.
Product specification
- Single layer 4 way active stretch twill cotton utility shirt
- Premium close-knit mesh lining
- YKK® zippers used throughout
- D3O® Ghost shoulder and elbow protectors pre-fitted
- D3O® Viper Stealth back protector pocket
- CE EN17092 Level ‘AA’
- Two patch pockets with Merlin branded snaps
- Two side entry zipped pockets
- Internal storage pockets
- Zipped, outer arm pocket
- Rear ventilation panel
- Merlin branded antique brass snap studs
- Snap down collar
- Jacket-to-jean connecting zipper
- Euro hoop connecting strap
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets




Merlin Brody Riding Shirt, Green
Regular price £229.99 Save £-229.99The Brody D3O® Utility Shirt allows you to ride in style without compromising on safety. Designed to look like a classic utility shirt, Brody is constructed using a single layer stretch cotton twill, achieving CE Level ‘AA’ overall, backed up by D3O®’s flexible Ghost armour pre-fitted to the shoulders and elbows. Brody is finished with durable YKK® zippers and Merlin-branded brass snap studs to complete the look.
Available in colours black, tan & green, sizes small - 3 extra large.
Product specification
- Single layer 4 way active stretch twill cotton utility shirt
- Premium close-knit mesh lining
- YKK® zippers used throughout
- D3O® Ghost shoulder and elbow protectors pre-fitted
- D3O® Viper Stealth back protector pocket
- CE EN17092 Level ‘AA’
- Two patch pockets with Merlin branded snaps
- Two side entry zipped pockets
- Internal storage pockets
- Zipped, outer arm pocket
- Rear ventilation panel
- Merlin branded antique brass snap studs
- Snap down collar
- Jacket-to-jean connecting zipper
- Euro hoop connecting strap
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets




Merlin Brody Riding Shirt, Tan
Regular price £229.99 Save £-229.99The Brody D3O® Utility Shirt allows you to ride in style without compromising on safety. Designed to look like a classic utility shirt, Brody is constructed using a single layer stretch cotton twill, achieving CE Level ‘AA’ overall, backed up by D3O®’s flexible Ghost armour pre-fitted to the shoulders and elbows. Brody is finished with durable YKK® zippers and Merlin-branded brass snap studs to complete the look.
Available in colours black, tan & green, sizes small - 3 extra large.
Product specification
- Single layer 4 way active stretch twill cotton utility shirt
- Premium close-knit mesh lining
- YKK® zippers used throughout
- D3O® Ghost shoulder and elbow protectors pre-fitted
- D3O® Viper Stealth back protector pocket
- CE EN17092 Level ‘AA’
- Two patch pockets with Merlin branded snaps
- Two side entry zipped pockets
- Internal storage pockets
- Zipped, outer arm pocket
- Rear ventilation panel
- Merlin branded antique brass snap studs
- Snap down collar
- Jacket-to-jean connecting zipper
- Euro hoop connecting strap
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets




Merlin Burford Core Trucker Cap - Khaki
Regular price £25.00 Save £-25.00Available in black or khaki.
The classic trucker cap, perfect for throwing on after you’ve jumped off the bike to cover up the inevitable helmet hair. Coming in black or khaki, the contrasting Merlin logo stands out at the front, while our signature Union Jack is tucked away on the adjustable snap back.
Product specification
- 100% cotton twill construction
- Mesh back for enhanced airflow
- Adjustable snap back
- Embroidered Merlin branding
- Pre-curved peak
- One size
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets




Merlin Burford Core Trucker Cap, Black
Regular price £25.00 Save £-25.00Available in black or khaki.
The classic trucker cap, perfect for throwing on after you’ve jumped off the bike to cover up the inevitable helmet hair. Coming in black or khaki, the contrasting Merlin logo stands out at the front, while our signature Union Jack is tucked away on the adjustable snap back.
Product specification
- 100% cotton twill construction
- Mesh back for enhanced airflow
- Adjustable snap back
- Embroidered Merlin branding
- Pre-curved peak
- One size
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets




Merlin Buxton II Ladies Waxed Armoured Jacket, Black
Regular price £299.99 Save £-299.99The Merlin Buxton II Ladies 3 season waxed motorcycle jacket with armour. This modern take on a traditional ladies motorcycle trials jacket is tailored with Halley Stevensons®, Scottish 12oz waxed cotton, Marton Mills liner grim and benefits from a contemporary Reissa® waterproof breathable membrane with taped seams and D30® armour.
Available in black, navy blue or olive brown and sizes small to extra large
Materials
Halley Stevenson® 12oz Scottish silkwax cotton
Reissa® active waterproof/breathable membrane
150g removable thermal full body liner with over flap
British Marton Mills® tartan liner trim
Mesh drop liner for improved breathability and comfort
YKK® zippers used throughout
Antique hardware
Protection
D3O® Tri-vented LP1 CE EN1621 Level 1 shoulder and elbow armour pre-fitted (removable)
D3O® Viper large back protector pocket
CE EN17092 A UKCA certified
Pockets
Four patch pockets closed by flap and stud
Inside facing jet pocket
Internal pockets
Features
Side entry hand warmer pockets
Adjustable collar
Short YKK® jacket to trouser connecting zip
Euro jacket to jean connector hoop
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets






Merlin Buxton II Ladies Waxed Armoured Jacket, Navy Blue
Regular price £299.99 Save £-299.99The Merlin Buxton II Ladies 3 season waxed motorcycle jacket with armour. This modern take on a traditional ladies motorcycle trials jacket is tailored with Halley Stevensons®, Scottish 12oz waxed cotton, Marton Mills liner grim and benefits from a contemporary Reissa® waterproof breathable membrane with taped seams and D30® armour.
Available in black, navy blue or olive brown and sizes small to extra large
Materials
Halley Stevenson® 12oz Scottish silkwax cotton
Reissa® active waterproof/breathable membrane
150g removable thermal full body liner with over flap
British Marton Mills® tartan liner trim
Mesh drop liner for improved breathability and comfort
YKK® zippers used throughout
Antique hardware
Protection
D3O® Tri-vented LP1 CE EN1621 Level 1 shoulder and elbow armour pre-fitted (removable)
D3O® Viper large back protector pocket
CE EN17092 A UKCA certified
Pockets
Four patch pockets closed by flap and stud
Inside facing jet pocket
Internal pockets
Features
Side entry hand warmer pockets
Adjustable collar
Short YKK® jacket to trouser connecting zip
Euro jacket to jean connector hoop
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets






Merlin Buxton II Ladies Waxed Armoured Jacket, Olive
Regular price £299.99 Save £-299.99The Merlin Buxton II Ladies 3 season waxed motorcycle jacket with armour. This modern take on a traditional ladies motorcycle trials jacket is tailored with Halley Stevensons®, Scottish 12oz waxed cotton, Marton Mills liner grim and benefits from a contemporary Reissa® waterproof breathable membrane with taped seams and D30® armour.
Available in black, navy blue or olive brown and sizes small to extra large
Materials
Halley Stevenson® 12oz Scottish silkwax cotton
Reissa® active waterproof/breathable membrane
150g removable thermal full body liner with over flap
British Marton Mills® tartan liner trim
Mesh drop liner for improved breathability and comfort
YKK® zippers used throughout
Antique hardware
Protection
D3O® Tri-vented LP1 CE EN1621 Level 1 shoulder and elbow armour pre-fitted (removable)
D3O® Viper large back protector pocket
CE EN17092 A UKCA certified
Pockets
Four patch pockets closed by flap and stud
Inside facing jet pocket
Internal pockets
Features
Side entry hand warmer pockets
Adjustable collar
Short YKK® jacket to trouser connecting zip
Euro jacket to jean connector hoop
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets










Merlin Cambrian Perforated Leather Motorcycle Summer Jacket
Regular price £329.99 Save £-329.99Merlin have designed the Cambrian to be a lightweight and highly breathable leather option that is perfect for summer use on and off the bike. The jacket features large panels with punching to maximise airflow throughout the garment and deliberately does not feature any bulky liners. Our timeless style accents make Cambrian really stand out as a signature piece; from the cross quilted shoulder panels to the forearm detailing, to metal hardware.
Available in black, sizes 38 - 50
Materials
- 1.0-1.1mm Waxed cowhide leather
- Perforated leather panels throughout
- Fixed mesh lining to aid breathability
- YKK Zippers used throughout
Protection
- D30® LP1 shoulder and elbow protectors pre-fitted (CE compliance to EN1621)
- Pocket for back protector (D30 Viper Large Stealth bought separately)
- CE EN17092 AA
Pockets
- Two side entry front pockets
- Internal storage pockets
Features
- Ventilation zippers front and rear
- Merlin branded snap studs
- Euro Hoop jacket to jean connector strap
- Short YKK® jacket to trouser connecting zip
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets












Merlin Cheadle, Waxed Cotton Messenger & Laptop Bag
Regular price £199.99 Save £-199.99The Merlin Cheadle gives a real heritage motorcyclists touch to the everyday briefcase or laptop shoulder bag. Built from the same Halley Stevenson materials as Merlin's motorcycle rider jackets this bag is made to survive the same outdoor conditions as an all weather rider. When riding, the Cheadle is kept secure by an adjustable, detachable waist strap. The Cheadle has been designed by peopkle who actually use it. Internal and external pockets to keep the small stuff findable and a main compartment with a laptop sleeve. Oh! and then there's the so very nice distinctive look.
The Merlin Cheadle is available in black or olive brown.
Halley Stevensons 12oz Scottish waxed cotton (water repellent)
Premium bovine leather with a crazy horse ‘distressed wax’ finish
Ballistic nylon reinforced back and base panels
Marton Mills tartan inner lining and underside of lid
Merlin branded grab handle
Detachable shoulder strap with leather comfort pad
Detachable waist strap with adjustment with discreet storage pocket
Rear zipper for roller bag attachment
Two outer patch pockets with Merlin branded snap studs
Large storage with antique zip closure
Antique brass closure buckles
Cushioned base
Practical inner storage for a laptop, chargers/cables, files and accessories
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets