Motorcycle Gear, Clothing and Accessories
Shop Heritage and Classic Wear for Gents and Lady Riders
Merlin Jackets
Merlin Edale Waxed Armoured Motorcycle Jacket, Black
Regular price £229.99 Save £-229.99The Merlin Edale Motorcycle Jacket is a 4 season waxed jacket with CE level approved armour. This modern take on a traditional longer length motorcycle trials jacket takes advantage of the latest technology and incorporates the all new Cotec and D3O materials. Cotec has been developed by Halley Stevensons® to deliver a lighter fabric with better breathability, easier maintenance and vastly superior abrasion resistance. Combined with a Reissa® waterproof and breathable membrane, Outlast® thermal layer and D3O armour, the Edale increases comfort and safety without any compromise in Merlin's signature traditional style.
Available in black or olive brown and sizes small to 3 extra large.
Material
- Halley Stevensons®8oz Cotec fabric
- Reissa® Active waterproof/breathable membrane
- Marton Mills® Scottish tartan panels
- Removable Outlast® climate control lining
- Fixed cotton lining
Protection
- D30 shoulder and elbow protectors pre-fitted (CE compliance to EN1621-1:2012)
- Pocket for back protector (D30 bought separately)
Pockets
- Four patch pockets closed by flap and stud
- Inside facing jet pocket
- Off set rear glove storage pocket
- Internal storage pockets
Features
- Zipped ventilation to both front and rear
- Side entry hand warmer pockets
- Diamond stitched overlay details
- Internal draw cord hem waist adjustment
- Jacket to jean connecting zipper
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets
Merlin Torsten, D3O Armoured Leather AAA Motorcyclist's Jacket, Brown
Regular price £379.99 Save £-379.99The Torsten jacket is a highly technical, ultra-modern take on retro motorcycle gear. The TFL® German technology reflects 70% of UV rays, compared to the 8% of traditional dark leather, leaving riders up to 25c cooler. The included thermal liner can be re- attached and the chest vents closed for riding in cooler weather. Level 1 D3O® armour to the shoulders and elbows is fitted as standard, and there’s a pocket for an optional D3O® Viper Stealth back protector. Torsten with the benefit of super soft leather is overall certified to the highest CE Level ‘AAA’.
Available in black or brown, sizes 38-50.
Product specification
- 1.1-1.2mm Soft, Supple Cowhide Leather
- TFL® UV Reflective Treatment = 70% UV Bounce Back, 25c Temperature Reduction
- Mesh Inserts Inside Front and Rear Vent Zippers
- Perforated Leather Throughout Inner Arm
- Fixed Mesh Lining To Aid Breathability
- 125g Removable Gilet Thermal Lining With Diamond Stitch
- YKK® Zippers Used Throughout
- D3O® LP1 Tri-Vented Shoulder Pre-Fitted
- D3O® LP1 Tri-Vented Elbow Protectors Pre-Fitted
- D3O® Viper Stealth Back Protector Pocket
- CE EN17092 Level AAA
- Two Lower Zipped Pockets
- Nelson Pocket Behind Centre Front Zip
- Secure Close Pocket On Fixed Thermal
- Secure Close Pocket On Removable Thermal
- Two Point Collar Closure With Summer Fold Back
- Cuff and Hem Size Adjustment Points
- Active Accordion Stretch Back Panels
- Diamond Quilted Shoulder Panels
- Merlin Branded Metal Snap Studs
- Short and Long YKK Jacket-to-Jean Connecting Zippers
- Euro Hoop Elasticated Jacket-to-Jean Strap
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets
Edale II, Waxed Armoured Motorcycle Jacket, Black
Regular price £399.99 Save £-399.99The second generation of our hugely popular Edale waxed cotton motorcycle jacket has arrived. With the greatest features of our first-generation technical waxed cotton this updated garment sees improvements fed back from years of consumers testing, from around the world. Constructed from 8oz Cotec, this Halley Stevensons®-Merlin collaboration fabric remains exclusive to Merlin and is half the weight but twice the strength of our traditional waxed cotton. Edale II makes use of Outlast® temperature regulating technology within the thermal liner, which can be zipped out if necessary and the garment has even better breathability with an up-spec Humax waterproof membrane. Other improvements include fit, closures, armour positioning, waterproof external pockets, trims and accessories, for an even more refined motorcycle garment.
Product Specification
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets
Edale II, Waxed Armoured Motorcycle Jacket, Olive
Regular price £399.99 Save £-399.99
The second generation of our hugely popular Edale waxed cotton motorcycle jacket has arrived. With the greatest features of our first-generation technical waxed cotton this updated garment sees improvements fed back from years of consumers testing, from around the world. Constructed from 8oz Cotec, this Halley Stevensons®-Merlin collaboration fabric remains exclusive to Merlin and is half the weight but twice the strength of our traditional waxed cotton. Edale II makes use of Outlast® temperature regulating technology within the thermal liner, which can be zipped out if necessary and the garment has even better breathability with an up-spec Humax waterproof membrane. Other improvements include fit, closures, armour positioning, waterproof external pockets, trims and accessories, for an even more refined motorcycle garment.
Product Specification
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets
Merlin Chester Cafe Racer, D3O Armoured Leather Motorcyclists Jacket, black
Regular price £349.99 Save £-349.99With an asymmetrical front zipper, Chester is a British motorcycle classic. Using a premium cowhide and D3O® four-piece impact protectors, the Chester jacket has thoroughly modern protection in a vintage package. There are three colour options, black, distressed brown and a distressed green for a true signature statement. Each colour comes with antique brass hardware in the Merlin branded snaps, YKK® zippers and metal buckle adjustments. Chester has a supple and luxurious feel, enhanced by the diamond stitched quilt overlays.
Available in black or brown, sizes 38 - 50.
Product specifications
- 1-1.3mm waxed cowhide leather
- Fixed mesh lining to aid breathability
- Removable 100g cross quilted thermal lining
- Antique brass YKK® zippers and hardware
- D3O® LP1 shoulder and elbow protectors pre-fitted (CE compliant to EN1621)
- D3O® Viper back protector pocket (CE compliant to EN1621)
- CE EN17092 AA
- Two side entry external zipped pockets with leather pull tabs
- Internal fixed liner storage
- Asymmetrical zip up style with pin back collar
- Cross quilted shoulder and hem
- Cross quilted inner front facing
- Antique hem buckle
- Debossed branding details
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets
Merlin Buxton II Ladies Waxed Armoured Jacket, Navy Blue
Regular price £299.99 Save £-299.99The Merlin Buxton II Ladies 3 season waxed motorcycle jacket with armour. This modern take on a traditional ladies motorcycle trials jacket is tailored with Halley Stevensons®, Scottish 12oz waxed cotton, Marton Mills liner grim and benefits from a contemporary Reissa® waterproof breathable membrane with taped seams and D30® armour.
Available in black, navy blue or olive brown and sizes small to extra large
Materials
Halley Stevenson® 12oz Scottish silkwax cotton
Reissa® active waterproof/breathable membrane
150g removable thermal full body liner with over flap
British Marton Mills® tartan liner trim
Mesh drop liner for improved breathability and comfort
YKK® zippers used throughout
Antique hardware
Protection
D3O® Tri-vented LP1 CE EN1621 Level 1 shoulder and elbow armour pre-fitted (removable)
D3O® Viper large back protector pocket
CE EN17092 A UKCA certified
Pockets
Four patch pockets closed by flap and stud
Inside facing jet pocket
Internal pockets
Features
Side entry hand warmer pockets
Adjustable collar
Short YKK® jacket to trouser connecting zip
Euro jacket to jean connector hoop
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets
Merlin Platinum, Waterproof Laminate Over Jacket
Regular price £99.99 Save £-99.99We’re enhancing the basics with our platinum rainwear range. Leading the way, the laminated jacket, which has its waterproofing bonded to the outer to stop it saturating, leaving the rider completely dry and more comfortable. Reflective elements on the shoulders and sleeves improve visibility under headlights, while a drawcord collar, hem and waist allow for a more personalised fit.
Available in sizes small - 3 extra large.
Product specification
- 230T laminated outer with seam sealing
- Fixed mesh lining to aid breathability
- YKK® waterproof zippers used throughout
- Bonded reflective elements
- Drawcord collar, hem and waist
- Velcro front with waterproof YKK® zipper opening
- Velcro cuffs
- Internal storage pockets
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets
Merlin Mahala Explorer Cordura Waterproofed, D30 Armoured Motorcycle Jacket, Black/Olive
Regular price £379.99 Sale price £339.99 Save £40.00Availabe in black/sand or black/olive, sizes small - 3 extra large.
With versatility and rider comfort at its core, Mahala ensures you can head on or off the beaten track no matter what the weather throws at you. Constructed from abrasion-resistant Cordura®, it has received a DWR treatment to ensure water repellency. Mahala is backed by a Reissa® Active waterproof drop membrane and 125g thermal liner, which can be removed if the temperature rises. A Cordura® neck scarf keeps drafts from entering at the top, but this can be detached if necessary. A seven-piece D3O® armour set is fitted to the shoulders, elbows, back and chest as standard. Three pockets on the front combine with internal storage to offer plenty of space to carry smaller items, while the two bottom pockets act as hand warmers with magnetic button closures.
Product specification
- Cordura® cotton outer with DWR water repellent treatment
- Removable Cordura® neck scarf
- Reissa® waterproof and breathable drop membrane
- Removable 125g thermal full body liner
- High quality zippers used throughout
- Merlin-branded snap studs
- Bicep, waist and hem adjustment points
- Ventilation points to front and back
- Jacket-to-jean connecting zipper (short and long options)
- Sculpted front hem
- Zipped hem opening
- Utility strap on chest
- Three front patch pockets
- Internal storage pockets
- D3O® LP1 shoulder and elbow protectors pre-fitted
- D3O® Viper Stealth back protector pre-fitted
- D3O® chest protectors pre-fitted
- CE EN17092 AA
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets
Merlin Drifter Explorer D30 Armoured Motorcycle Jacket, Green
Regular price £329.99 Sale price £269.99 Save £60.00Don’t be fooled by Drifter’s casual looks, this is a futureproof, sustainable and durable motorcycle jacket. The 100% organic Halley Stevensons® ripstop cotton outer receives a water-repellent treatment, with weatherproofing further bolstered by the addition of a highly waterproof and breathable Humax membrane. Receiving an overall CE certification of Level ‘A’ and backed by D3O® armour fitted to the shoulders, elbows and back, Drifter is as protective as it is stylish.
Available in black or green, sizes small - 3 extra large.
Product specification
- 100% Organic next-generation Halley Stevensons® soft tumbled ripstop cotton outer
- Fluorocarbon free water repellent treatment finish
- 45% less CO2e and 50% less water usage during production
- Texland Humax waterproof and breathable membrane
- Premium close-knit mesh
- YKK ® zippers used throughout
- D3O® LP1 shoulder and elbow protectors pre-fitted
- D3O® Viper Stealth back protector pre-fitted
- D3O® chest protector pockets
- CE EN17092 Level ‘A’
- Multiple zipper pockets with magnetic side entry pocket
- Ventilation to front and rear
- Tank guard central zipper section
- Fold backcCollar for summer riding
- Adjustable fit points through the arms and hem
- Jacket-to-jean connecting zipper
- Euro hoop connecting strap
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets
Merlin Drifter Explorer D30 Armoured Motorcycle Jacket, Black
Regular price £329.99 Sale price £269.99 Save £60.00Don’t be fooled by Drifter’s casual looks, this is a futureproof, sustainable and durable motorcycle jacket. The 100% organic Halley Stevensons® ripstop cotton outer receives a water-repellent treatment, with weatherproofing further bolstered by the addition of a highly waterproof and breathable Humax membrane. Receiving an overall CE certification of Level ‘A’ and backed by D3O® armour fitted to the shoulders, elbows and back, Drifter is as protective as it is stylish.
Available in black or green, sizes small - 3 extra large.
Product specification
- 100% Organic next-generation Halley Stevensons® soft tumbled ripstop cotton outer
- Fluorocarbon free water repellent treatment finish
- 45% less CO2e and 50% less water usage during production
- Texland Humax waterproof and breathable membrane
- Premium close-knit mesh
- YKK ® zippers used throughout
- D3O® LP1 shoulder and elbow protectors pre-fitted
- D3O® Viper Stealth back protector pre-fitted
- D3O® chest protector pockets
- CE EN17092 Level ‘A’
- Multiple zipper pockets with magnetic side entry pocket
- Ventilation to front and rear
- Tank guard central zipper section
- Fold backcCollar for summer riding
- Adjustable fit points through the arms and hem
- Jacket-to-jean connecting zipper
- Euro hoop connecting strap
Helmet Size Guides
Bell Custom & Moto 3,
Davida Jet, & Ninety 2,
Shoei J.O., Ex-Zero & Glamster
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
Our recommendation:
Davida Jet - VERY snug fit. Always choose at least one size larger that the chart indicates.
Davida Ninety 2 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Bell Bullitt
Hedon Epicurist & Hedonist
Size | Head Circumference |
XS | 54-55cm |
S | 55-56cm |
M | 57-58cm |
L | 58-59cm |
XL | 60-61cm |
2XL | 62-63cm |
Please Note:
Hedon Epicurist not available in 2XL
Bell Eliminator & SRT Modular
Size | Head Circumference |
XS | 53-54cm |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 61-62cm |
2XL | 63-64cm |
3XL | 65-664cm |
Davida Speedster V3
Size | Head Circumference |
XS | 53-54cm |
S | 55-58cm |
M | 57-58cm |
L | 59cm |
XL | 60cm |
2XL | 61cm |
Please Note:
Davida Speedster V3 - TRUE to size for 'triangular' head shapes. If you have a pronounced square or round shaped face, then choose one size lager than the chart indicates.
Davida Koura
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
XL | TBC cm |
2XL | TBC cm |
Hedon Heroine
Size | Head Circumference |
S | 55-56cm |
M | 57-58cm |
L | 59-60cm |
XL | 60-61cm |
2XL | 62cm |
3XL | 63-64cm |
Caberg
Size | Head Circumference |
XS | TBC cm |
S | TBC cm |
M | TBC cm |
L | TBC cm |
2XL | TBC cm |
2XL | TBC cm |
Helmet Accessories Size Guides
Shoei Top Inner Liners
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | S17 | S13 | S9 | S5 |
S | S13 | S9 | S5 |
N/A
|
M | M13 | M9 | M5 |
N/A
|
L | L13 | L9 | L5 |
N/A
|
XL | XL13 | XL9 | XL5 |
N/A
|
2XL | XL9 | XL5 | N/A |
N/A
|
Shoei Cheek Pads
Size | Firm Fit | Standard Fit | Relaxed Fit | Loose Fit |
XS | 43mm | 39mm | 35mm | 31mm |
S | 43mm | 39mm | 35mm |
31mm
|
M | 43mm | 39mm | 35mm |
31mm
|
L | 43mm | 39mm | 35mm |
31mm
|
XL | 43mm | 39mm | 35mm |
31mm
|
2XL | 43mm | 39mm | 35mm |
31mm
|
Clothing Size Guides
Mens Merlin Jackets & Shirts
Size | Chest |
XS | 46cm / 36" |
S | 48cm / 38" |
M | 50cm / 40" |
L | 52cm / 42" |
XL | 54cm / 44" |
2XL | 56cm / 46" |
3XL | 58cm / 48" |
4XL | 60cm / 50" |
Merlin Trousers & Jeans
Size | Waist |
XS | 44cm / 28" |
S | 46cm / 30" |
M | 48cm / 32" |
L | 50cm / 34" |
XL | 52cm / 36" |
2XL | 54cm / 38" |
3XL | 56cm / 40" |
4XL | 58cm / 42" |
Ladies Jackets, Shirts, Trousers & Jeans
Size | UK |
2XS | 6 |
XS | 8 |
S | 10 |
M | 12 |
L | 14 |
XL | 16 |
2XL | 18 |
Leg length - Regular 31", Short 29"
Footwear Size Guides
Mens Boots & Shoes
UK Size | EU Size | US Size |
7 | 41 | 8 |
8 | 42 | 9 |
9 | 43 | 10 |
10 | 44 | 11 |
11 | 45 | 12 |
12 | 46 | 13 |
13 | 47 | 14 |
Ladies Boots & Shoes
UK Size | EU Size | US Size |
4 | 37 | 6 |
5 | 38 | 7 |
6 | 39 | 8 |
7 | 40 | 9 |
Gloves & Gauntlets Size Guides
Mens and Ladies
UK Size | International |
XXS | 6 |
XS | 7 |
S | 8 |
M | 9 |
L | 10 |
XL | 11 |
2XL | 12 |
3XL | 13 |
ABOUT HALLY STEVENSONS
We like Halley Stevensons because… They are the World’s leading manufacturers and innovators in waxed cotton and weatherproofed fabrics. All their dyeing and finishing is "under one roof" based at their Baltic Works in Dundee, UK.
While fashions have changed throughout the years, waxed cotton fabric has remained as a practical, durable and stylish solution for many purposes, motorcycling being just one of many. Halley Stevensons supply many of the world’s leading clothing and luggage brands. Their products are exported around the world and are show cased each season at London, Paris, New York, Munich and Milan.
Discover more about WAXED COTTON
ABOUT MARTON MILLS
We like Marton Mills because… They are a traditional family owned weaving mill in the heart of West Yorkshire. Their in house design team delivered a bespoke service to Merlin Bike Gear to enhance and reinforce the high standing of both companies’ products. Consistent quality and exemplary service has led to Marton Mills being the largest supplier of kilt fabrics in the UK.
Discover more about MARTON MILLS
ABOUT D3O
We like D3O because… They are a collective of engineers, chemists, product designers and industry experts who work to find and solve the problems that matter. They are a game changer in the world of protective armour for motorcyclists. D3O® is the thinnest and most flexible impact protection on the market for urban motorcycle gear and apparel. They make outstanding impact protection products that won’t add bulk to your gear or change the lines of your apparel. Feel comfortable on the bike and at the bar with D3O®.
D3O armour helps manufacturers achieve CE level?? approval. Among their customers are Merlin Bike Gear, Route One Jeans Rokker Jeans, Hood Jeans, Belstaff and Triumph.
Discover more about D3O
ABOUT DUPONT™ KEVLAR® TWILL
We like Dupont™ Kevlar® because… It’s light in weight, high in performance. Versatile and strong, Kevlar® fibre is more than just a series of threads. DuPont™ Kevlar® fibres are used in a variety of clothing, accessories, and equipment to help make them safer and more durable. With five times the strength of steel based on an equal weight basis, it’s the go-to fibre for protective apparel and accessories.
Kevlar® fibre and filament come in a variety of types, each with its own unique set of properties and performance characteristics for different protection needs. As motorcyclists, we’re glad of it.
Better, safer and stronger with Kevlar®. Want to know why?
Visit DUPONT
ABOUT COVEC
We like Covec® because… A) they’re a British company but also, COVEC® Fabrics are engineered to meet and exceed the needs of the finished product and it’s most rigorous end use, whether in apparel, footwear, backpacks, tents or marine sails. COVEC® Fabrics combine varying reinforcement and outer finish fibre types to deliver unparalleled levels of tear strength, cut resistance, slash resistance and burst resistance depending on the specific end use. Highly desirable for us biker types.
See more about COVEC
ABOUT CORDURA ®
We like CORDURA® because…Field-tested over the last five decades, Cordura® fabric has built its name on durability. Utilised by manufacturers of high-performance gear, as well as a number of the world’s leading militaries, CORDURA® offers best-in-class performance for today’s top brands, making any product it's stitched into that much tougher and longer-lasting. They know that we know that you never know when your fabric will be tested in the extreme. They use advanced fabric technologies to create performance-driven fabric: ready to handle whatever you're into, and look good too. Cordura® is an advanced fabric, are both strong and versatile. Cordura® is comfortable, fashionable and great for combating the daily grind to surviving some of the world's toughest environments. Cordura® challenges the definition of fabric with advanced solutions that help protect against tears, scuffs, and abrasions.
Stop. Go. Repeat. CORDURA® knows all about making fabric that endures and performs at a high level on and off the motorcycle, come rain or shine. We, in the UK get plenty of one and not enough of the other.
Discover more about CORDURA
ABOUT COTEC
Halley Stevensons have worked with Merlin Bike Gear to advance waxed cotton to modern levels of abrasion resistance required to achieve CE approval. Cotec is unique in bringing this high level of protection, low weight, weather proofing, breathability and comfort without losing the traditional style and lines of a classic waxed cotton motorcycle jacket.
Cotec has a finished weight of 8 ounces compared to traditional wax cotton at 12ounces without any loss of functionality or style. Forma nd function in equal measure.
ABOUT REISSA
We like Reissa because… It’s an advanced material with a breathable and waterproof membrane. The membrane is made of specialized hydrophilic polyurethane which gives higher vapour transmission and waterproofness via a very thin, comfortable and durable material. Reissa is used in much of the motorcycling world’s leading brand high performance clothing. It’s what makes the waterproof jacket waterproof and the breathable gloves breathable. Sounds great, even fair weather bikers get caught in the rain. Well they do in the UK.
ABOUT HIPORA
We like Hipora® because… HiPora® is a waterproof, wind resistant, breathable film with polyurethane coating. Micro pores are throughout the polyurethane coating, shutting out water ingress, while allowing the moisture from the body to exit. This lightweight material helps keep the motorcycle rider dry, warm and comfortable. Sounds like a longer happier ride doesn’t it?
ABOUT OUTLAST®
We like Outlast® because… It was originally developed for NASA astronaut’s suits. Brave claim but true.
Outlast® utilizes phase change materials (PCM) that absorb, store and release heat for optimal thermal comfort. Outlast® technology is comparable to ice in a drink; as it changes from solid to liquid, it absorbs heat and cools the drink, keeping that drink at the desired temperature for longer. Outlast® phase change materials work in the same way, but are microencapsulated to be permanently enclosed and protected in a polymer shell. They call microencapsulated phase change materials Thermocules™.
This encapsulation process makes the Thermocules™ exceptionally durable for motorcycling. The Thermocules™ can be woven into fabrics and fibres to absorb, store and release excess heat. This gives motorcycle clothing that contains Outlast® technology the ability to regulate the skin’s microclimate continually. As you get hot, the heat is absorbed, and as it cools, that heat is released.
Outlast® technology is not wicking technology, which manages moisture by reacting to your sweat and pulling it away from the skin. Outlast® technology will proactively manage heat while controlling the production of moisture before it begins. That's the Outlast® difference.
Discover more about OUTLAST
ABOUT 3M THINSULATE
We like Thinsulate™ because… 3M™ invented it, in their words, to make living life in every season more enjoyable. Since then, they've chipped away at the boundaries and bulk that prevent pure, unbridled joy of the outdoors. Sound like that’s good for the British motorcyclist.
There’s Thinsulate™ Original which is warm yet lightweight, powerful yet thin. It helps trap body heat, while allowing moisture to escape. There’s also Thinsulate ™ Water Resistant which opens up a whole new world of warmth and comfort. Made with hydrophobic fibres for advanced water resistance, it will help keep bikers warm, comfortable and dry without unnecessary weight.
Discover more about THINSULATE by 3M
ABOUT PRIMALOFT
We like Primaloft® because… Primaloft® uses unique fibres and technologies to create high-performance synthetic insulation that is light-weight, effective, water-resistant, and durable. It is made to insulate effectively without awkward bulk and its quick-drying hydrophobic fibres work even when wet.
Discover more about PRIMALOFT
ABOUT COOLMAX
We like Coolmax® because… It’s really clever stuff. Fabric made with COOLMAX® AIR technology uses yarns with propeller-shaped cross-sections to deliver the combined performance of superior moisture management, breathability, and quick dry time. It provides comfort to help bikers optimise performance.
The summer will come again, the sun will be beating down and us bikers will be wearing a helmet, armoured jacket, jeans and boots, oh, and a smile. All but the latter will make us as hot as a rocket’s rear end. That’s where Coolmax® makes a difference. With excellent moisture management it wicks away sweat, lets cool air in and it’s easy to wash too.
Discover more about COOLMAX
ABOUT CE LEVELS
A precis from the .GOV website… The letters ‘CE’ appear on many products that are traded in the European Economic Area (EEA). “CE” is the abbreviation of the French phrase “Conformité Européene” which literally means “European Conformity”.
It shows that the manufacturer has checked that these products meet EU safety, health or environmental requirements. By placing the CE marking on a product a manufacturer is declaring conformity with all of the legal requirements to achieve CE marking. The manufacturer is thus ensuring validity for that product to be sold throughout the EEA.
CE marking does not mean that a product was made in the EEA, but states that the product is assessed before being placed on the market. It means the product satisfies the legislative requirements to be sold there. It means that the manufacturer has checked that the product complies with all relevant essential requirements, for example health and safety requirements.
If you ride a motorcycle in Europe, you must wear protective motorcycle apparel and a motorcycle helmet that has CE approval.
CE Tested: - Implies that the manufacturer tested the whole or just a piece of a garment within their own facility that might meet certain standards. However, the garment is not necessarily tested in a certified testing facility.
CE Certified: - States that samples of the garment or parts of the sample garment (e.g. just the armour) were tested in certified testing facilities.
CE Approved: -This means several parts of a garment were tested in certified facilities and are accredited to meet or surpass the required standards.
Discover more at… https://www.gov.uk/guidance/ce-marking#overview
Regarding motorcycle helmets, ECE 22.05 is the marking you’re look for and clothing should have CE level 1 or CE level 2.
ABOUT SHARP TESTING
SHARP, the Safety Helmet Assessment and Rating Programme. SHARP provides advice on how to select a helmet that fits correctly and is comfortable. They also provide information about the relative safety of helmets to help motorcyclists to make an informed choice. There are 475 helmet test on the SHARP website.
Motorcyclists represent one of the most vulnerable road user groups. Typically in the UK motorcyclists represent 1% of traffic but 19% of the casualties. Significantly, around 80% of all motorcyclist fatalities and 70% of those with serious injuries, sustain head injuries. Research also shows that, statistically, head impacts are distributed uniformly around the circumference of the helmet.
Research has also highlighted that helmet detachment can occur during the accident sequence with reports indicating a frequency varying from 10% to 14% of casualties. Separately, there was concern that there may be poor knowledge concerning the best practice when choosing a properly fitting helmet.
Worth getting it right then. Check the results at
Discover more at… https://sharp.dft.gov.uk/
ABOUT DOT
The United States of America “Department of Transportation” issues safety standards on a wide variety of products including motorcycle helmets. The abbreviation DOT and supporting information will appear on a sticker on any motorcycle helmet that meets standard FMVSS 218, the Federal Motor Vehicle Safety Standard #218, Motorcycle Helmets, and it is applicable to helmets sold in the U.S. for on-road use.
FMVSS 218 sets standards in three areas of helmet performance: impact attenuation, basically energy absorption; penetration resistance; and finally the retention system effectiveness. The standard also requires peripheral vision to be not less than 105° from the helmet midline. Projections from the surface of the helmet (snaps, rivets, etc.) may not exceed 5 mm.
The impact test measures acceleration of a headform inside the helmet when it is dropped from a fixed height onto a spherical and flat surfaced anvil. The standard allows a peak acceleration energy of 400 G (G being “gravity constant” or an acceleration value of ft. per second x seconds).
The penetration test involves dropping a piercing test striker onto the helmet from a fixed height. The striker must not penetrate deep enough to contact the headform.
The retention system test involves placing the helmet’s retention straps under load in tension. For this test the load is progressive; first a load of 22.7 kg (49.9 lb.) is applied for 30 seconds, then it is increased to 136 kg (299.2 lb.) for 120 seconds, with measurement of the stretch or displacement of a fixed point on the retention strap from the apex of the helmet.
The authentic DOT label is displayed on the back of compliant motorcycle helmets must now include, in this order: -
The manufacturer’s name
Model number or name
“DOT” below the manufacturer’s name
“FMVSS 218” centred below DOT
“Certified” below FMVSS 218
DOT certification does not necessarily mean that the helmet complies with ECE standards and vice versa. We recommend ensuring your insurance policy covers you by having ECE approval on your motorcycle helmet too.
Find out more at: https://www.federalregister.gov/documents/2015/05/21/2015-11756/federal-motor-vehicle-safety-standards-motorcycle-helmets
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